DR Forged | About

We are DR Forged.

Based in Tempe, Arizona, we specialize in designing and engineering forged wheels. Each wheel is crafted with precision and passion, resulting in a unique, high-performance piece of engineering art.

Fully Forged

DR Forged produces fully forged wheels in both monoblock and modular configurations—never cast, never flow-formed.

Forging provides control over design, proportion, and structural integrity, enabling wheels that are refined, balanced, and engineered to integrate seamlessly with each vehicle.

Crafted Exclusively for Your Vehicle

Every DR Forged wheel is engineered for a specific vehicle. Hub diameter. Brake clearance. Load rating. Offset. You choose the design, size, color, finish, and engraving, while we dial in the fitment and engineering for your application. Monoblock wheels deliver in 6–8 weeks, modular wheels in 8–12 weeks from design selection to delivery.

01 Design Selection

Choose wheel design from our collection.
Classic or modern profiles available.

02 Customization

Select finish color and surface treatment. Custom engraving and lettering optional.

03 Fitment Consultation

Our engineers specify diameter, width, and offset for your vehicle. Brake clearance verified.

04 Engineering Validation

FEA simulation confirms structural performance. Load testing per vehicle curb weight.

05 Manufacturing & Engineering

Precision CNC machined and quality controlled throughout production. Engineered to meet TÜV, JWL, and VIA standards.

06 Delivery

Each wheel is individually packaged in protective cases and shipped worldwide with care included.

Our Factory

From raw aluminum to finished wheel, every DR Forged wheel is produced in-house.

CNC Machining

Precision CNC machining ensures accurate fitment, structural consistency, and clean surface finishes throughout the production process.

Hand Brushing

Skilled hand brushing techniques create the signature directional metal finish, giving each wheel a refined and unique character.

Powder Coating

Finished using premium Prismatic Powders and durable powder coating processes, offering a wide range of transparent, solid, and textured finishes built to last.

Engineering

Vehicle Scanning. CAD Engineering. FEA Validation.

Vehicle Scanning

Vehicle measurements and fitment data are analyzed to ensure proper brake clearance, hub fitment, and application-specific specifications.

CAD ENGINEERING

Our engineers develop parametric wheel designs tailored to each vehicle’s brake system and suspension geometry. Every surface, spoke profile, and mounting interface is modeled to ensure precise fitment and balanced proportions.

FEA Validation

Advanced FEA simulations analyze stress distribution, load paths, and structural performance under demanding driving conditions to validate strength and durability.

Engineering

Vehicle Scanning. CAD Engineering. FEA Validation.

Manufacturing

Engineered to meet or exceed SAE, TÜV, VIA & JWL standards

Forged Blanks

Production begins with aerospace-grade 6061-T6 aluminum billets forged into high-strength monoblock blanks. Each forging is heat-treated to maximize strength and durability, creating the foundation for precision machining and long-term performance.

CAM Programming

Once the forging process is complete, each wheel design is programmed using advanced CAM software to generate precise machining tool paths. Every movement is carefully calculated to ensure the finished wheel accurately reflects the engineered design and specifications.

CNC Milling

During this stage of production, the wheel design begins to take shape as precision CNC machining gradually removes material to achieve accurate fitment, refined detailing, and consistent surface quality.

Back Milling

Once the face machining is complete, the wheel is rotated for backside machining, where material is strategically removed to optimize weight while maintaining structural integrity.

Laser Engraving

Final wheel specifications including wheel design, diameter, width, offset, PCD, and center bore are laser engraved onto each wheel for accurate identification and production traceability.

Final Inspection

Each wheel undergoes detailed quality inspections to verify machining accuracy, finish quality, and overall consistency before moving to the finishing and packaging process.

Begin Your Custom Order

Designed in Tempe, Arizona USA.

Engineered Specifically for your fitment.